Protecting Your Hardware and Your Time
Most issues with a new CNC setup are simple and solvable. Some are not, and continuing to troubleshoot in those cases can make things worse.
This article explains when to stop, why that matters, and how to get help quickly without damaging hardware or burning time.
Stop Immediately If You Notice Any of These
If you see or smell any of the following, power the machine down and stop testing:
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Electrical or burning smell
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Excessive heat from motors, drivers, or power supplies
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Repeated alarms that return immediately after reset
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Alarms that appear without motion
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Sparks or visible arcing
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Tripped breakers or blown fuses
Continuing to run the machine in these conditions can cause permanent damage.
“It Worked Yesterday” Scenarios
When a system works and then suddenly doesn’t, the cause is usually external, not software.
Common triggers:
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Static discharge from a shop vac
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Cable movement or strain
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Grounding changes
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Environmental changes, dry air, new dust collection setup
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Accidental unplugging or partial connections
In these cases, repeated resets or re-running jobs rarely helps and often makes the situation worse.
Static Events Matter
If you experienced:
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A visible spark
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A static shock while touching the machine
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A shock while vacuuming or cleaning
Stop troubleshooting immediately.
Static damage can be latent, meaning things may partially work or fail intermittently. Continuing to run the system can escalate a recoverable issue into a permanent one.
Repeated Alarms Are a Signal, Not a Nuisance
Closed-loop alarms, homing errors, or driver faults are the system protecting itself.
If:
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The same alarm appears multiple times
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Multiple axes alarm at once
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Alarms appear under light or no load
Do not keep resetting and retrying.
That behavior points to wiring, grounding, or hardware issues that need to be addressed deliberately.
What Helps Support Respond Fast
Before contacting support, gather what you can without further testing.
Helpful items:
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Clear photos of the controller wiring
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Photos of motor connections
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A short video of the error or alarm
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A brief description of what changed before the issue appeared
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Any recent static event or power event
You do not need to diagnose the problem. Clear information is far more valuable than guesses.
What You Do Not Need to Do
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Do not disassemble motors
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Do not swap random wires “to see what happens”
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Do not keep power cycling repeatedly
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Do not assume you caused the problem
Stopping early protects both your equipment and your warranty options.
Final Thought
Knowing when to stop is part of using professional equipment.
Reaching out early:
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Prevents expensive damage
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Saves time
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Leads to faster, clearer resolutions
If something feels off, trust that instinct. We’re here to help.

